Ama-ring forging angumkhiqizo wemboni yokuqamba kanye nohlobo lokufoja. Ziyizinto ezimise okwendandatho ezakhiwa ngokufaka amandla angaphandle kumabhilidi ensimbi (ngaphandle kwamapuleti) futhi awenze abe amandla afanele okucindezela ngokuguqulwa kwepulasitiki. La mandla ngokuvamile atholakala ngokusebenzisa isando noma ukucindezela. Inqubo yokubumba yakha isakhiwo sokusanhlamvu esicolisisiwe futhi sithuthukise izakhiwo ezibonakalayo zensimbi. Ama-ring forgings angabonakala yonke indawo empilweni yansuku zonke futhi angumkhiqizo wezimboni.
Inqubo yokukhiqiza
1. Ukuvala izintambo ezishelelayo: Sika ingothi yensimbi ibe usayizi nesisindo esifanele ngokwezidingo zomkhiqizo.
2.Ukushisa (kuhlanganise nokushisa): Izinto zokushisisa ngokuyinhloko zihlanganisa isithando somlilo esinegumbi elilodwa, isithando somlilo esiphushwayo nesithando somlilo setafula. Zonke izithando zokushisa zisebenzisa igesi yemvelo njengophethiloli.
Izinga lokushisa lokushisisa lensimbi yensimbi ngokuvamile liyi-1150℃~1240℃. Isikhathi sokushisa se-ingot yensimbi ebandayo cishe amahora angu-1 kuya kwangu-5, futhi isikhathi sokushisa se-ingot yensimbi eshisayo siyingxenye yesikhathi sokushisa se-ingot yensimbi ebandayo. I-ingot yensimbi eshisayo ingena enqubweni yokubumba.
3. Ukubumba: I-ingot yensimbi eshiselwe cishe ku-1150~1240℃ ikhishwa esithandweni sokushisisa, bese ifakwa esando somoya noma isando se-electro-hydraulic ngu-opharetha. Ngokusho kobukhulu bensimbi yensimbi kanye nezidingo zesilinganiso sokubunjwa, ukulinganisa okuhambisanayo, ukudweba nezinye izinqubo kuyenziwa, ubukhulu bokubumba bubhekwa ngesikhathi sangempela, futhi izinga lokushisa lokubumba lilawulwa yi-thermometer ye-infrared.
4. Ukuhlola: Ukuhlolwa kokuqala kokungabhalwanga lutho kuyenziwa, ikakhulukazi ukubukeka nokuhlolwa kosayizi. Mayelana nokubukeka, ukuhlola okuyinhloko ukuthi akhona yini amaphutha afana nokuqhekeka. Ngokuphathelene nosayizi, umkhawulo ongenalutho kufanele uqinisekiswe ukuthi ungaphakathi kwezidingo zomdwebo, futhi amarekhodi kufanele agcinwe.
5. Ukwelashwa kokushisa: Shisisa i-forging ezingeni lokushisa elinqunywe kusengaphambili, yigcine ifudumele isikhathi esithile, bese uyipholisa ngesivinini esinqunywe kusengaphambili ukuze uthuthukise ukwakheka kwangaphakathi nokusebenza kwe-forging. Inhloso ukuqeda ukucindezeleka kwangaphakathi, ukuvimbela deformation ngesikhathi machining, futhi ulungise ubulukhuni ukwenza forging lula ukusika. Ngemuva kokwelashwa kokushisa, i-ingot yensimbi ipholile emoyeni noma ipholile ngamanzi futhi ivaliwe ngokuvumelana nezidingo zezinto ezibonakalayo.
6. Ukucutshungulwa okuqinile: Ngemuva kokuthi ukubunjwa sekubunjwe ngokuyisisekelo, kucutshungulwa kube yizigaxa zokucaciswa okuhlukahlukene ngokuya ngezidingo zomkhiqizo.
7. Ukutholwa kwamaphutha e-Ultrasonic: Ngemva kokuba ukubumba sekupholile, izinga lokushisa liyehla lifike cishe ku-20℃ ukuze kutholwe amaphutha e-ultrasonic ukuze kuhlangatshezwane namazinga kazwelonke Ⅰ, Ⅱ, Ⅲ namanye amazinga kanye nokuhlolwa kokukhubazeka kwendawo.
8. Ukuhlolwa kwezakhiwo zikamshini: Ukuze kuhlangatshezwane nezidingo zekhasimende, izici zokusebenzisa imishini ye-forging kufanele zihlolwe, ikakhulukazi isivuno, ukuqina, umthelela nokunye ukuhlola. Imishini yokuhlola eyinhloko yenkampani ihlanganisa isihloli sendawo yonke esiyi-universal properties, isihloli somthelela esingu-1, umshini woku-1 wamachashaza webha yensimbi eqhubekayo, umtshina ongu-1 wamaphutha we-ultrasonic, umtshina ongu-1 wezinhlayiyana ezinozibuthe, ama-thermometers angu-2, umshini wokuphequlula kagesi onezinsimbi ezimbili, i-cryostat yomthelela engu-1, 1 Isibonakhulu se-metallographic, i-metallographic pre-grinder engu-1, umshini wokusika we-metallographic ongu-1, abahloli bokuqina be-Brinell 2, njll., abangahlangabezana ngokuyisisekelo nezidingo zokuhlolwa okujwayelekile kwama-forgings ahlukahlukene.
9. Ukuhlolwa kokugcina: Amapulangwe aqediwe ekugcineni ahlolisiswa ukuze kuqinisekiswe ukuthi ukubukeka kwezinto ezifojiwe kubushelelezi futhi akunawo amaphutha afana nokuqhekeka, futhi ubukhulu bungaphakathi kwezidingo zemidwebo futhi kuyarekhodwa.
10. Ukugcinwa kwempahla: Ngemuva kokuhlolwa kwekhwalithi, ama-forging aqediwe avele apakishwe futhi afakwe endaweni yokugcina impahla eqediwe ukuze ithunyelwe.
Izinkambu zokufakwa kwezindandatho yilezi: Izimbobo zamaringi kadizili: uhlobo lwenjini ye-diesel. Izinjini zikadizili ziwuhlobo lwemishini yamandla, futhi zivame ukusetshenziswa njengezinjini. Uma sithatha izinjini ezinkulu zikadizili njengesibonelo, ama-forging asetshenziswayo afaka amakhanda esilinda, amajenali amakhulu, ama-crankshaft end flange end shafts, izinduku zokuxhuma, ama-piston rods, amakhanda e-piston, izikhonkwane ze-crosshead, amagiya okuhambisa i-crankshaft, izindandatho zegiya, amagiya aphakathi nendawo, kanye nepompo likawoyela. imizimba, njll.
Ama-ring forging anomlando wezinkulungwane zeminyaka ezweni lami. Ukwenziwa komshini kwenziwa kusetshenziswa amathuluzi okubumba emishinini eyahlukene yokubumba. Ukubumba umshini kungahlukaniswa izigaba ezine ngokuya ngemishini namathuluzi asetshenziswayo: ukufoja mahhala, ukufoja imodeli, ukufoja okufa kanye nokufoja okukhethekile.
Noma yimuphi onentshisekelo ngemikhiqizo yethu, sicela usithinte ukuze uthole ikhathalogi kudella@welonchina.com. Thankwena!
Isikhathi sokuthumela: Aug-06-2024